Laser Welding System
High Precision for Design Innovation Center, Shenyang Aerospace University
This design is a lithium battery welding equipment, through the transmission positioning device and laser welding device with the automatic welding of lithium battery, instead of manual welding, a high degree of automation, improve the welding efficiency of lithium battery, save manpower and material resources, to ensure the quality of lithium battery welding.
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Laser Welding System by Jun Chen
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Unique Properties
The function of this system is to weld independent lithium batteries into power battery packs. The reasonable selection of welding methods and processes will directly affect the cost, quality, safety and consistency of the battery. The laser welding system uses the excellent directivity and high power density of the laser beam, assisted by the manipulator, to melt the welded object in a very short time and form firm solder joints and welds, improving consistency, reliability and productivity.
Tags
laser, welding, system, power, battery
Production Technology
Laser welding is an efficient and precise welding method that uses a high-energy density laser beam as a heat source. That is, the surface of the workpiece is heated by laser radiation, and the surface heat is diffused to the inside through heat conduction. By controlling the width, energy, peak power and repetition frequency of the laser pulse, etc. Parameters to melt the workpiece.
Design Challenge
The structural design of large-scale equipment is more difficult, and the interaction design between humans and machines
Project Duration
March, 2019. Guangzhou, China
Operation Flow
The laser welding system uses the excellent directivity and high power density of the laser beam to work. With the assistance of the manipulator, the optical system focuses the laser beam in a small area to form an energy in the welded area in a very short time. Highly concentrated heat source area, so that the welded object melts and forms a firm solder joint and weld seam.
Research
The welding of automobile power battery requires a high degree of consistency. This design is for the batch welding of batteries and improve the reliability and efficiency of production. The internal manipulator can complete this work fully and efficiently without unmanned operation.
Inspiration
Laser welding has high efficiency and is easy to realize automated production. After continuously improving the welding process and limiting the thermal influence in the forming process, more and more applications are used in actual production. Laser welding with industrial robots is gradually becoming the main force of the automated power battery module production line.
Project Overview
Laser Welding System High Precision has been a Iron winner in the Manufacturing and Processing Machinery Design award category in the year 2020 organized by the prestigious A' Design Award & Competition. The Iron A' Design Award is awarded to good designs that meet the rigorous professional and industrial standards set by the A' Design Awards. This recognition is reserved for works that demonstrate a solid understanding of design principles and show creativity within their execution. Recipients of the Iron A' Design Award are acknowledged for their practical innovations and contributions to their respective fields, providing solutions that improve quality of life and foster positive change. These designs are a testament to the skill and dedication of their creators, showcasing their ability to address real-world challenges through thoughtful design.
Image Credits
For design images and photos please credit Jun Chen.
Iron Recognition
Jun Chen was recognized with the coveted Iron A' Design Award in 2021, a testament to excellence of their work Laser Welding System High Precision.
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Laser Welding System Revolutionizes Power Battery Production
Award-winning designer Jun Chen introduces a high-precision laser welding system for power battery module production
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