Superstrata

Bike and Ebike for Superstrata

Superstrata is the world's first customized unibody bicycle frame 3D-printed from carbon fiber composite. The Superstrata bike frame touts a unibody construction that is free of joints and bolts, which improves not only the strength but also adds aesthetic to the bike. Each frame can also be custom 3D printed based on the owner's body measurements and riding preferences, meaning it is unique to each rider. The design is further accentuated by the unconventional absence of a seat tube, placing Superstrata in a place of its own.

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Superstrata by Arevo

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Bike and Ebike by Arevo

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Arevo Superstrata

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Arevo Bike and Ebike

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SuperstrataBrand Logo

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Superstrata Bike and Ebike Press Releases

Our Superstrata press releases are ready in languages: English, for your convenience.

Superstrata Bike and Ebike Media Articles

Ready-to-feature articles on Superstrata are available in these languages: Dutch, Italian, Portuguese, French, German, English, Spanish, Korean, Indonesian, Japanese, Russian, Chinese (Mandarin), Turkish and Arabic (Standard), for your convenience.

Unique Properties

Superstrata features an unconventional, no seat tube design and an in tube battery (in the ebike version) for a sleek, aerodynamic ride. The Superstrata frame is crafted via unibody construction, 3D printed in a single pass from carbon fiber thermoplastic composite, and free of joints or bolts of any kind, a global first. This improves not only the strength but also the aesthetic of the bike. Because the frame is 3D printed, each can be customized based on the body measurements of the owner.

Tags

Bicycle, ebike, carbon fiber, 3D printing, unibody

Production Technology

Superstrata’s frame is 3D printed from thermoplastic carbon fiber composite using a patented process. Our proprietary software engineers the directionality of carbon fibers before a robot arm bonds them together with melting polymer to create a strong, streamlined, unibody structure free of joints or bolts. This process enables a bicycle frame with an unconventional, no seat tube design that remains highly impact resistant.

Design Challenge

Every part of the Superstrata frame has its own geometry and load scenarios, and its composite parts will have their own optimum positioning of carbon fibers to meet these requirements. Realizing this unconventional, no seat tube design with elegant curves that maintains strength and stiffness took us nearly four years, countless iterations, and ten distinct versions.

Project Duration

Superstrata was launched in a crowdfunding campaign on Indiegogo in July of 2020 with 7 million USD raised from over 4000 backers. It was developed and designed at Arevo’s R&D offices in Silicon Valley and manufactured in mass scale at the company’s 3D printing farm in Vietnam. Superstrata was exhibited at the tech conference, Web Summit 2021, the frontier materials forum, PuzzleX 2021, and the Consumer Electronics Show CES 2022.

Operation Flow

Each Superstrata frame is 3D printed based on its owner’s body measurements (height, inseam, ankle height, knee height, and wingspan), thereby accommodating riders from 4'7 to 7’4. Superstrata’s components and colors are also customizable, enabling total possible combinations of more than 500,000. Superstrata comes with both multi speed version and single speed version (Superstrata Solo).

Research

Since their invention in the 19th century, bicycles have remained popular as their makers have continued to look for innovations in bike designs. In recent years, carbon fiber has become the ideal material for bicycles due to its simultaneous and contradictory stiffness and lightness. By employing next generation thermoplastic carbon fiber composite and 3D printing technology, Superstrata pushes the boundaries of what a carbon fiber bike can offer through its eye catching design and unprecedented customization capability.

Inspiration

Carbon fiber frames have long been the premium choice of avid cyclists. Yet the thermoset carbon fiber composite and molded manufacturing processes used in traditional carbon fiber bikes are costly and limited in terms of customization. By employing thermoplastic carbon fiber composite and proprietary 3D printing technology, Superstrata realizes an eye catching, no seat tube design with unprecedented potential for customization and personalization.

Project Overview

Superstrata Bike and Ebike has been a Golden winner in the Vehicle, Mobility and Transportation Design award category in the year 2021 organized by the prestigious A' Design Award & Competition. The Gold A' Design Award is granted to designs that demonstrate a high level of innovation and a significant impact on their intended audience. Recognized as a major achievement by the A' Design Awards, these designs are characterized by their visionary approach and the exceptional skill of their creators. Winners of the Gold A' Design Award are noted for their ability to push the envelope in art, science, design, and technology, delivering solutions that not only meet but exceed expectations. These designs serve as benchmarks for excellence, encouraging further innovation and inspiring future generations of designers.

Image Credits

For design images and photos please credit Arevo.

Golden Recognition

Arevo was recognized with the coveted Golden A' Design Award in 2022, a testament to excellence of their work Superstrata Bike and Ebike.

Arevo Press Releases

Discover Arevo's journey through our press releases, available for all press members and journalists to use without restrictions. Instantly access 3 press releases, available exclusively for journalists.

Revolutionizing Cycling: Arevo Unveils Superstrata, the World's First Custom 3D-Printed Carbon Fiber Bike

Arevo introduces Superstrata, a groundbreaking 3D-printed carbon fiber bike, offering unprecedented customization and strength

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