Bracesys

Customizable Rigid Orthotic Brace for Osteoid Saglik Teknolojilari AS

Bracesys offers a modular orthopedic brace that adapts to the patient’s body throughout the healing process. Designed for onsite fitting and easy adjustment, it replaces traditional casting with a more practical, hygienic, and comfortable alternative. Its reusable structure helps reduce medical waste, while standardized sizing makes it more accessible across diverse patient groups. Bracesys brings flexibility, sustainability, and user centered thinking to orthopedic care.

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Bracesys by Osteoid Design Team

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Customizable Rigid Orthotic Brace by Osteoid Design Team

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Osteoid Design Team Bracesys

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Osteoid Design Team Customizable Rigid Orthotic Brace

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Bracesys Customizable Rigid Orthotic Brace Press Releases

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Unique Properties

Bracesys is a patented, rigid orthopedic brace framework featuring segmented units connected by adjustable articulating connectors and tension dials. Clinicians independently fine-tune each segment, closely matching patient anatomy, providing secure immobilization, and accommodating anatomical changes during recovery. It simplifies clinical procedures, enhances daily patient comfort, and promotes sustainability through recyclable materials and reuse within controlled clinical protocols.

Tags

Rigid Orthopedic Brace, Customizable Orthosis, Sustainable Healthcare, Modular Framework, 3D Orthotics, Medical Cast

Production Technology

Bracesys was developed within a CAD environment through iterative prototyping and 3D-printing SLS/MJF using medical-grade Nylon 12, reinforced by CNC-machined aluminum, stainless steel, and Kevlar cables for robust structural performance. Anatomical accuracy was ensured by analyzing hundreds of anonymized patient CT scans via AI-driven segmentation, implicit skinning algorithms, and statistical shape analysis to precisely define patient-contact surfaces and ensure anatomical compatibility.

Design Challenge

Key challenges were obtaining and analyzing extensive anatomical data involving over six hundred anonymized CT scans as well as iterative mechanical refinement through prototyping while ensuring precise geometry Regulatory compliance was straightforward for new brace models but complicated for controlled clinical reuse Managing this rigorous development alongside with running the business sustained strategic prioritization careful resource allocation and continuous commitment to innovation

Project Duration

Key challenges were obtaining and analyzing extensive anatomical data involving over six hundred anonymized CT scans as well as iterative mechanical refinement through prototyping while ensuring precise geometry Regulatory compliance was straightforward for new brace models but complicated for controlled clinical reuse Managing this rigorous development alongside another demands sustained strategic prioritization careful resource allocation and continuous commitment to innovation

Operation Flow

Bracesys is placed around the limb in a loosely connected circular form, with pre-configured structural segments linked by articulated connectors and loose internal cables, naturally conforming to clinically prescribed anatomical alignment. Clinicians use tools to adjust connector length and incrementally tighten integrated tension dials, mechanically locking the brace into a rigid, supportive configuration. Spring-loaded quick-release pins enable easy loosening for adjustments or brace removal.

Research

This applied research addresses the need for anatomically accurate, rapidly customizable orthopedic braces. Over 600 anonymized patient hand CT scans were analyzed through AI driven segmentation ,Pix2Pix GAN, implicit skinning algorithms for standardized anatomic alignment, and statistical modeling, Principal Component Analysis, for sizing. Mechanical tests validated structural integrity, while clinical use provided feedback for sizing, comfort and fitting procedures influencing the design.

Inspiration

Current orthopedic solutions present trade-offs: off-the-shelf braces rarely fit accurately, while custom 3D-printed alternatives involve lengthy, complex processes that limit their clinical use. Inspired by the precision engineering of timepiece mechanics and sailing rigging systems, Bracesys emerged from a quest to develop a rapid, expert-driven approach that precisely accommodates diverse and evolving patient anatomies, prioritizing comfort, speed, and sustainability.

Image Credits

US12090080B2, EP3285647B1, CN107771069B, JP6756735B2, US10932940B2 Granted / Patent holder Osteoid Saglik Teknolojileri AS US20240009014A1, EP4312904A1, JP2024511129A, CN117396161A Pending / Patent applicant Osteoid Saglik Teknolojileri AS Image #1 / Photographer / Murat Sariaslan / Santral Fotoğraf, 2025. Image #2 / Photographer / Murat Sariaslan / Santral Fotoğraf, 2025. Image #3 / Photographer / Murat Sariaslan / Santral Fotoğraf, 2025. Image #4 / Photographer / Murat Sariaslan / Santral Fotoğraf, 2025. Image #5 / Photographer / Murat Sariaslan / Santral Fotoğraf, 2025. Video #1 / Cameraman / Murat Sariaslan / Santral Fotoğraf, 2025.

Project Overview

Bracesys Customizable Rigid Orthotic Brace has been a Golden winner in the Medical Devices and Medical Equipment Design award category in the year 2024 organized by the prestigious A' Design Award & Competition. The Gold A' Design Award is granted to designs that demonstrate a high level of innovation and a significant impact on their intended audience. Recognized as a major achievement by the A' Design Awards, these designs are characterized by their visionary approach and the exceptional skill of their creators. Winners of the Gold A' Design Award are noted for their ability to push the envelope in art, science, design, and technology, delivering solutions that not only meet but exceed expectations. These designs serve as benchmarks for excellence, encouraging further innovation and inspiring future generations of designers.

Golden Recognition

Osteoid Design Team was recognized with the coveted Golden A' Design Award in 2025, a testament to excellence of their work Bracesys Customizable Rigid Orthotic Brace.

Osteoid Design Team Press Releases

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Osteoid Design Team Unveils Bracesys: A Customizable, Sustainable Orthopedic Brace Revolutionizing Patient Care

Osteoid Design Team has launched Bracesys, an innovative rigid orthopedic brace designed in Istanbul, Turkey, that enables clinicians to rapidly and precisely fit patients with anatomically accurate, comfortable, and sustainable immobilization solutions, addressing long-standing challenges in orthotic care and earning the prestigious Golden A' Design Award in 2025.

Osteoid Design Team Newsroom

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